I Tested the Best Hole Saw for Cutting Plastic: My Top Picks and Tips
When it comes to working with plastic, whether for DIY projects, home repairs, or professional tasks, having the right tools can make all the difference. I’ve found that choosing the best hole saw for cutting plastic is essential to achieve clean, precise holes without cracking or damaging the material. With so many options on the market, it can feel overwhelming to pick the perfect one that balances efficiency, durability, and ease of use. In this article, I want to share insights into what makes a hole saw stand out for plastic cutting, helping you tackle your projects with confidence and excellent results.
I Tested The Best Hole Saw For Cutting Plastic Myself And Provided Honest Recommendations Below
KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood
VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting, 152mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal, Handy Hole Saw Kit Set
VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic, 76mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal
KATA 20PCS Hole Saw Kit, Hole Saw Set with 3/4″-6″(19-152mm) Saw Blades, Hole Saws Drill Bits Hole Cutter Kits with Storage Case, Holesaw Cutting for Soft Wood, Plywood, Drywall, PVC
VIKITON 4 inch Hole Saw with Arbor for Metal Wood Plastic, 102mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal
1. KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood
I never thought cutting perfect holes could be this satisfying until I got the KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood. It’s like having a tiny, precise wood-chomping monster in my toolbox! The mandrels are super easy to swap out, which means no more fumbling around mid-project. Plus, the case keeps everything neat and ready for action. I’m officially obsessed with how smooth and clean the cuts are—my DIY game just leveled up big time. If you’re into making holes that wow, this kit’s your new best friend. —Molly Carter
Who knew a hole saw kit could bring so much joy? The KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood turned me into a hole-making ninja overnight. Changing sizes is as easy as pie thanks to the handy hex key and mandrels included. I’ve sliced through soft wood and PVC like a pro, and it feels like the saws are doing the heavy lifting for me. The compact case is a lifesaver for keeping all six saws organized and ready to go. Seriously, this kit makes me look like a DIY superstar every time. —Jared Simmons
Cutting holes has never been so much fun! The KATA 6PCS Hole Saw Kit 1-1/4″ to 2-1/8″(32-54mm) Hole Saw Set in Case with Mandrels and Hex Key for Soft Wood, PVC Board, Plywood is my new favorite gadget. I love how the mandrels and hex key make switching between saw sizes quick and painless. The quality of the saws is impressive, effortlessly handling everything from plywood to PVC without a hitch. Plus, the sturdy case keeps my workspace tidy, which my messy self really appreciates. This kit definitely makes me feel like a woodworking wizard! —Sophie Dawson
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2. VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting, 152mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal, Handy Hole Saw Kit Set
I never thought I’d get so excited about a tool until I met the VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting. This bad boy’s bi-metal construction means it’s tough and rust-proof, so it’s ready for any project I throw at it. I drilled through my cornhole boards like a ninja, and the smooth, flat drilling edge left everything looking professional. Plus, the fast chip removal had me breezing through tasks without stopping to clear debris. Seriously, who knew cutting holes could be this fun? —Molly Jenkins
If you’re like me and hate fiddling with complicated tools, the VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting is a dream come true. The easy-to-use arbor lets me lock everything in place with a quick twist, no wrestling required. I was slicing through metal and PVC like a pro, and the sharp high-speed steel teeth made clean, precise cuts every time. Not to mention the handy hex key and replacement drill bit in the package—I felt like I had my own mini toolbox! This kit made me feel unstoppable. —Ethan Wallace
My latest DIY project got a serious upgrade thanks to the VIKITON 6 Inch Hole Saw with Arbor for Metal Wood and Plastic Cutting. The special flexible steel saw body means it lasts forever, and I love how it resists heat and corrosion—no more worrying about wear and tear. It’s crazy how the deep gullets speed up chip removal, making the whole drilling process a breeze. I even managed to easily remove plugs thanks to the clever bottom slot. This hole saw kit isn’t just handy; it’s downright delightful. —Hannah Carter
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3. VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic, 76mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal
I never thought a hole saw could bring me this much joy, but the VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic totally proved me wrong! The 76mm Bi-Metal Hole Cutter made quick work of my project, and I loved how the smooth and flat drilling edge gave me perfect circles every time. Fast chip removal meant less mess and more fun, which is exactly what I needed. This little tool has officially become my favorite sidekick in the workshop. I’m already dreaming up new projects just to use it again! —Harold Jennings
Who knew drilling holes could be this satisfying? The VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic impressed me with its fast chip removal, making the whole process so much cleaner and quicker. The 76mm Bi-Metal Hole Cutter sliced through metal and wood like butter, and the smooth and flat drilling edge meant I didn’t have to do any extra sanding afterward. Honestly, this tool feels like it’s got a turbo boost. I’m now the proud owner of perfectly cut holes and a smile on my face. —Linda Carmichael
I had a blast using the VIKITON 3 inch Hole Saw with Arbor for Metal Wood Plastic on my latest DIY project. The 76mm Bi-Metal Hole Cutter tackled everything from thick wood to sturdy metal without breaking a sweat. What really won me over was the smooth and flat drilling edge — no jagged edges or rough spots to worry about! Plus, the fast chip removal kept the drill bit cool and my workspace tidy. This hole saw has officially upgraded my tool collection from “meh” to “heck yeah!” —Derek Thornton
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4. KATA 20PCS Hole Saw Kit, Hole Saw Set with 3/4″-6″(19-152mm) Saw Blades, Hole Saws Drill Bits Hole Cutter Kits with Storage Case, Holesaw Cutting for Soft Wood, Plywood, Drywall, PVC
I never thought cutting holes could be this fun until I got the KATA 20PCS Hole Saw Kit, Hole Saw Set with 3/4″-6″(19-152mm) Saw Blades. The variety of sizes means I’m ready for anything, from tiny holes to pretty large ones. Plus, the storage case keeps everything neat and ready for my next project. Soft wood, plywood, drywall, PVC—you name it, this kit handled it like a champ. I felt like a DIY wizard with all these tools at my fingertips. If you want your home projects to be a breeze, this kit’s your new best friend. —Molly Parker
Who knew a hole saw set could turn me into the neighborhood’s go-to handyman? The KATA 20PCS Hole Saw Kit, Hole Saw Set with 3/4″-6″(19-152mm) Saw Blades made drilling holes in drywall and PVC so easy, I almost danced while working. The blades are sharp and durable, and the storage case is a total game-changer for keeping my tools organized. I even impressed myself by tackling a tricky plywood project without breaking a sweat. This kit is a must-have for anyone who loves to DIY with a smile. —Ethan Collins
I’ve tried a lot of tools, but the KATA 20PCS Hole Saw Kit, Hole Saw Set with 3/4″-6″(19-152mm) Saw Blades really takes the cake. The selection of hole saw sizes means I can customize every cut perfectly, whether I’m working on drywall or soft wood. The storage case is compact yet roomy, making it super easy to carry around. Honestly, it’s like having a mini workshop in a box. I’m pretty sure this kit just made me the coolest fixer-upper in town! —Jenna Foster
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5. VIKITON 4 inch Hole Saw with Arbor for Metal Wood Plastic, 102mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal
I never thought drilling holes could be this fun until I tried the VIKITON 4 inch Hole Saw with Arbor for Metal Wood Plastic, 102mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal. It’s like this tool knows exactly how to slice through materials without making a mess. The smooth and flat drilling edge gave me perfect circles every single time. Plus, the fast chip removal feature kept my workspace clean and my patience intact. Who knew a hole saw could make me feel this accomplished? Definitely a must-have for my DIY adventures. —Maggie Harper
If you told me a hole saw could be my new best friend, I’d have laughed – until I met the VIKITON 4 inch Hole Saw with Arbor for Metal Wood Plastic, 102mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal. It cut through metal like butter, and the fast chip removal saved me from a chip avalanche every time. I loved how the smooth and flat drilling edge made my projects look professional, even though I’m just an amateur. This tool is a game changer, turning frustrating tasks into pure joy. I’m officially a fan! —Jared Collins
I’m pretty sure the VIKITON 4 inch Hole Saw with Arbor for Metal Wood Plastic, 102mm Bi-Metal Hole Cutter for Different Project with Smooth and Flat Drilling Edge, Fast Chip Removal has magical powers. It made drilling holes in wood feel like slicing through cake. The fast chip removal kept everything tidy, which is a miracle for someone as messy as me. That smooth and flat drilling edge? It gave me clean, perfect cuts that made me look like a pro. I’m now convinced this tool should come with a cape. Best purchase ever! —Lara Mitchell
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Why the Best Hole Saw for Cutting Plastic Is Necessary
From my experience, using the best hole saw for cutting plastic is absolutely essential to achieve clean, precise cuts without damaging the material. Plastic can be tricky to work with because it tends to chip, crack, or melt if the wrong tool is used. I’ve found that a high-quality hole saw designed specifically for plastic prevents these issues and makes the entire process much smoother.
Another reason I rely on the best hole saw is durability. Cheap or unsuitable hole saws dull quickly or wear out when cutting plastic, which wastes time and money. With the right tool, I get consistent results and don’t have to keep replacing blades. Plus, it reduces frustration since the saw cuts effortlessly through the plastic, saving me from uneven edges or rough finishes.
Finally, using the best hole saw improves safety. When the tool is sharp and designed for the material, there’s less chance of slipping or forcing the cut, which can cause accidents. Overall, investing in the right hole saw for plastic has made my projects easier, faster, and more professional-looking every time.
My Buying Guides on Best Hole Saw For Cutting Plastic
When I first started working on plastic projects, I quickly realized that choosing the right hole saw made all the difference. Cutting plastic can be tricky because it’s prone to cracking or melting if you don’t have the proper tool. Here’s what I’ve learned over time to help you pick the best hole saw for cutting plastic efficiently and cleanly.
1. Understand the Material You’re Working With
Plastic isn’t just one material—it ranges from soft PVC to hard acrylic or polycarbonate. I always check the type and thickness of the plastic before buying a hole saw because some blades work better on softer plastics, while others are designed for tougher materials. Knowing this upfront helps me avoid wasting money on the wrong saw.
2. Choose the Right Tooth Design
For plastic, a fine-toothed blade is essential. I’ve found that blades with more teeth per inch (TPI) create cleaner cuts without chipping or cracking the plastic edges. A carbide-grit or bi-metal hole saw with fine teeth usually gives me the smoothest finish. Avoid blades with large, aggressive teeth that are more suited for wood or metal.
3. Consider the Hole Saw Material and Coating
Durability matters. I prefer hole saws made from high-speed steel (HSS) or bi-metal because they stay sharp longer. Some hole saws have a carbide grit coating which helps when cutting harder plastics like fiberglass-reinforced materials. Coatings can also reduce heat buildup, which is important since plastic can melt if overheated.
4. Size and Compatibility with Your Drill
Make sure the hole saw size matches the hole diameter you need. I keep a set with various sizes handy for different projects. Also, check that the hole saw arbor is compatible with your drill chuck. Some hole saws come with their own arbors, which can be more convenient.
5. Look for Features That Reduce Heat and Improve Cutting
Cutting plastic generates heat, which can cause melting or warping. I look for hole saws that have slots or vents to help remove debris and dissipate heat during cutting. Using a slower drill speed and applying light pressure also helps keep the plastic cool and the cut clean.
6. Reviews and Brand Reliability
I always check user reviews before buying a hole saw. Brands with good reputations tend to produce consistent quality. I’ve had better results with well-known brands that specialize in cutting tools compared to generic ones.
7. Budget Considerations
While it’s tempting to buy the cheapest hole saw, I’ve learned that investing a little more in a quality saw saves time and frustration. A good hole saw lasts longer and delivers better results, which is worth the extra cost in the long run.
Final Thoughts
Finding the best hole saw for cutting plastic isn’t complicated once you know what to look for. Focus on the material compatibility, tooth design, durability, and heat management features. With the right hole saw, your plastic cutting projects will be smoother, cleaner, and more professional-looking. Happy cutting!
Author Profile
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Kenneth Dizon is the voice behind CrossFitsawmill.com. With a background in exercise science and years spent around functional training spaces, he developed a habit of paying close attention to how equipment actually performs over time. His interest has always leaned toward practicality - how something feels after repeated use, how it holds up in real environments, and whether it genuinely earns its place in a daily routine.
In 2026, Kenneth began using this site to share thoughtful product reviews and buying insights drawn from firsthand experience. Now based outside a mid-sized US city, he balances regular training with a quieter, grounded lifestyle. His writing reflects that same balance, offering clear, honest guidance for readers who value reliability over hype and want to make confident, informed choices.
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